Tuesday, January 5, 2021

Revcon Rebuild Part 12: Interior Walls

When we purchased the Revcon, we were provided with bamboo for the inner walls. We had intentions of using it and even outfitted the back wall and upper walls of the cab with it. Then the upper cab windows leaked. The bamboo wrinkled like a wood-like product would. When we purchased the Revcon, it was floor to ceiling in mold. We decided to abandon the bamboo. (Yes, the upper windows will be repaired)

We opted to use ABS for the inner walls. We decided on a textured white. It is a huge departure from our original plan but it is waterproof, mold proof and easy to maintain. It is rigid yet flexible so works with the curvature of the walls. And it is easy to cut. To balance out the white, we're planning on wood cabinetry.  

 

 

 

We still have to do the rear wall and upper cab walls. But those will wait. We needed to get the Revcon dried in so we could transition to other awaiting projects. Sadly, this giant will again go to the back burner. I have stopped setting timelines with this project because plans consistently change and other projects need attention before spring/summer.  

We're pleased with the how it turned out. The light tan exterior looks great, the white walls really make the space feel open and bright. Having new lighting and fresh paint really makes the Revcon look new.

Revcon Rebuild Part 11: When a Week Turns into a Month

We took a week off work in early November, specifically to finish painting the exterior of the Revcon. We got all 5 RV windows removed at dusk, only to realize that southern Arizona would see the first measurable amount of rain in over 100 days. I had checked the weather several times the week prior and wasn't expecting this storm. It rained all night and into the next day. Humidity was sky high and it was cool out. Three days into our vacation, it cleared up enough in the afternoon and we taped off the cab to prep it for primer. Mike primed the cab clear into dusk.  

 

We laid primer on the driver's side RV the following afternoon, followed by color on the cab that evening. The following afternoon, Mike applied color on the driver's side RV.

 

By this point, we were back to work, so got as much prep work and paint done in the evenings. Which are pretty short this time of year. So in true fashion, we got primer and color on the passenger's side...in the dark.

 

Now into December, we were able to get all the gaping holes plugged up. The Ford got brand new headlights. After our trek back from Portland with only one functional headlight, it was well worth the money. New tail lights, marker lights and a back up camera were also installed. All the trim got a fresh coat of black and the RV windows/frames were sanded and painted black as well. 

 

 

Finally after installing interior walls (I'll go into that in a follow-up post) all 5 windows were installed. And it looks like progress was made.